High-Output Technology for Large-Volume IBC Production
High-Output Multi-Layer Extrusion

The BM1000 is engineered for the efficient production of 500–1,200 L IBC tanks, combining high-output extrusion, multi-layer co-extrusion, and a large-volume accumulator die head. Its robust clamping structure and intelligent servo control ensure stable parison formation, precise layer distribution, and reliable production performance for demanding industrial packaging applications.
Supports double- and three-layer IBC tanks with independent control of each material layer, including barrier and regrind materials.
Advanced die head and closed-loop control provide accurate layer thickness, stable parison formation, and consistent tank dimensions.
A high-rigidity clamping frame, efficient mold cooling, and hydraulic servo control ensure reliable performance in continuous IBC production.
Basic overview of the BM1000 Capabilities.
| Model | Unit | BM1000 | |
| Max product volume | L | 1000 | |
| Layer | Double Layer | ||
| Die head structure | Accumulating type | ||
| Main screw diameter | mm | 120*2 | |
| Max plasticizing capacity(PE) | kg/h | 650 | |
| Driving motor | Kw | 132*2 | |
| Accumulating volume | L | 45 | |
| Oil pump motor power | Kw | 30 | |
| Clamping force | KN | 1200 | |
| Space between platen | mm | 800-2800 | |
| Platen size W*H | mm | 1500*1800 | |
| Max.moule size | mm | 1300*1600 | |
| Heating power of die head | Kw | 84 | |
| Machine dimension L*W*H | m | 11.5*7*6.5 | |
| Machine weight | T | 50 | |
| Total power | Kw | 350 |
Combining practical processing expertise with advanced blow molding technology, JWELL provides reliable solutions tailored to different materials, products, and production requirements. From process setup and material optimization to stable mass production, our know-how helps customers achieve consistent quality, efficient operation, and improved production performance.
Multiple independent extruder units are equipped for separate plasticizing and feeding of each layer, supplying material for inner layer, barrier layer and outer layer respectively. Compatible with HDPE base resin, barrier resin and blended regrind material.
The speciallydesigned screws deliver high throughput and stable melt output for IBC tank production.
Each extruder features independent temperature control, enabling separate adjustment of melt pressure and flow rate for variable layerthickness ratio. Regrind material can be heavily applied to intermediate layer to cut rawmaterial cost.

Special double/threelayer coextrusion accumulator die head with independent multiflowchannel feeding. Melt is laminated inside die head with stable layer interface without crosscontamination. Largevolume accumulator cylinder and highflow hydraulic injection piston extrude highweight IBC parison in one rapid stroke to avoid parison sag. Coextrusion parison wallthickness control allows individual setting and adjustment for each layer. Polished flow channels facilitate color and material change. Zoned precise diehead temperature control prevents thermal degradation of barrier resin and guarantees barrier performance of IBC tanks.

Heavyduty highstrength clamping frame with high clamping force to withstand high blowup pressure during IBC molding. Large moldmounting space fits standard 1000L IBC tank molds, and large moldopening stroke facilitates product demolding. IBCdedicated watercooling circuits inside molds deliver high cooling efficiency to shorten cycle time. High mold positioning accuracy ensures consistent dimension of tank body, neck flange and bottom outlet. Quick changeover between doublelayer and threelayer IBC molds is supported. High frame rigidity resists deformation under longterm heavyload production.

B&R300/ MOOG200&SIEMENS Integrated coextrusionoriented control system performs coordinated closedloop control over extruder speed of each unit, layer flow rate, accumulator injection speed and parison wallthickness profile. Independent wallthickness programming for doublelayer / threelayer realizes precise thinthickness control of barrier layer. Builtin IBC standard recipe library supports saving and recalling multiple product parameter sets. Realtime monitoring for extruder pressure & temperature, accumulator position and clamping status. Complete fault diagnosis, alarm and safety interlock functions. Suitable for fullyautomatic production and can interface with pickup robot and postcooling auxiliary equipment to realize fullauto IBC production line.

Robust and optimized for strength, stability, and reliable storage and transportation of large-volume liquids.
Designed for demanding large-volume packaging applications, the IBC structure combines a robust container body with reinforced components to ensure strength, stability, and reliable handling. The optimized design supports consistent dimensions and structural integrity throughout production, meeting the requirements of industrial storage and transportation.

The BM1000 combines high-output extrusion, advanced multi-layer co-extrusion, and heavy-duty machine construction to produce large IBC tanks with consistent quality and efficiency. With precise layer control, intelligent process monitoring, and options for automated downstream integration, it provides a reliable solution for demanding large-volume industrial packaging production.

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Since 1935, Kautex has been a pioneer in extrusion blow molding technology.
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