Solar Floating Series
Precision Production for Large Floating Products
Reliable Blow Molding for Solar & Aquaculture Applications
High-Performance Blow Molding for Floating Systems
The Solar Floating Series is designed for the production of large, thick-wall floating products used in photovoltaic floating systems and aquaculture applications. Combining high-capacity extrusion, large-volume accumulator technology, and precise servo control, it delivers stable parison formation, reliable structural strength, and consistent production quality.
- Large platens, extended mold-opening strokes, and optional core pulling and ejection systems support different float and buoy configurations.
- Advanced wall-thickness control, efficient mold cooling, and closed-loop process monitoring help ensure uniform walls and reliable product performance.
Why Solar Floating Series ?
High-capacity extrusion and accumulator technology provide stable melt output for high-weight floating products.
Precise wall-thickness compensation and robust clamping ensure consistent dimensions and reduce the risk of weak points.
Supports single- and double-layer extrusion, multiple product recipes, and real-time process monitoring for efficient production management.
Key Technical Data
Basic overview of the Solar Floating Series Capabilities.
| Model | Unit | BM1000 | BM2000 | BM5000 | |
| Max product volume | L | 500 | 1000 | 5000 | |
| Dry cycle | Pc/h | 250 | 155 | 150 | |
| Die head structure | Accumulating type | ||||
| Main screw diameter | mm | 120/135 | 120*2 | 120/32*2 | |
| Max plasticizing capacity(PE) | kg/h | 400 | 700 | 800-900 | |
| Driving motor | Kw | 132/160 | 132*2 | 132*2 | |
| Accumulating volume | L | 45/60 | 75/90 | 120 | |
| Oil pump motor power（Servo) | Kw | 45 | 45 | 45*2 | |
| Clamping force | KN | 1300 | 1800 | 4000 | |
| Space between platen | mm | 950-2000 | 1000-2700 | 1200-4000 | |
| Platen size W*H | mm | 1600*1600 | 1800*1800 | 1960*5000 | |
| Max.moule size | mm | 1400*1600 | 1600*1800 | 1800*5200 | |
| Heating power of die head | Kw | 50 | 65 | 100 | |
| Machine dimension L*W*H | m | 10.4*8.2*6.5 | 14*12*8.5 | 13.1*5.5*10.6 | |
| Machine weight | T | 45 | 70 | 110 | |
| Total power | Kw | 265/325 | 460 | 480 | |
Process Know How
Combining practical processing expertise with advanced blow molding technology, JWELL provides reliable solutions tailored to different materials, products, and production requirements. From process setup and material optimization to stable mass production, our know-how helps customers achieve consistent quality, efficient operation, and improved production performance.
High capacity extruder unit specially developed for marine grade HDPE. Equipped with Jinhailuo special purpose screw for high plasticizing output, compatible with UV resistant, salt spray modified HDPE and high proportion regrind blending. It delivers stable melt output with low pressure fluctuation. Optional single extruder for single layer or dual extruder for double layer co extrusion. Independent zoned temperature control prevents degradation of weather resistant modified material to guarantee stable processing for high strength marine float products.
Large volume accumulator die head with high flow hydraulic injection piston, extrudes high weight float parison instantaneously to avoid parison sag and ensure uniform wall thickness over the whole float. Polished flow channel enables smooth melt flow. Multi point parison wall thickness controller compensates wall thickness for corners and joint positions to avoid crack and leak risk at weak spots. Supports single layer / double layer co extrusion. Zoned precise die head temperature control adapts to thick wall large area parison forming, with easy material change and cleaning.
Large platen dimension and big mold opening stroke accommodate various molds for photovoltaic floats and aquaculture buoys. High anti deformation performance maintains stable clamping precision under long term continuous production. Optional core pulling, bottom pinch off and heavy duty ejector mechanism. Dense mold water cooling channels improve cooling efficiency for thick wall floats and shorten cycle time. Reliable mold positioning guarantees consistent joint.
B&R300/MOOG200&SIEMENS Servo closed loop integrated control system coordinates accumulator injection speed, clamping, blowing and cooling timing. Float dedicated parison wall thickness profile editing realizes targeted compensation for corners and assembly zones. Multiple float product process recipes can be saved and recalled. Real time monitoring for extrusion pressure & temperature, accumulator position, clamping status and blow hold pressure. Complete fault diagnosis, alarm and safety interlock functions.
Advanced Technology for Solar Floating Production
The Solar Floating Series combines high-capacity extrusion, precision accumulator technology, and intelligent servo control to meet the demanding requirements of large floating products. With flexible configurations, optimized cooling, and precise wall-thickness control, it enables stable, efficient, and reliable production for photovoltaic floats and aquaculture applications.
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